The homogeneous emulsifier is specially designed and manufactured by Rumi company for the production of cream, honey, emulsion emulsion and other emulsifying products in pharmaceutical industry and daily chemical industry. The machine features beautiful s
Brief introduction:
The homogeneous emulsifier is specially designed and manufactured by Rumi company for the production of cream, honey, emulsion emulsion and other emulsifying products in pharmaceutical industry and daily chemical industry. The machine features beautiful shape, small volume, light weight, and all parts in contact with materials are high-quality stainless steel (note: 316L is used for medical use). All internal joints of the pot body adopt smooth circular arc transition, the bottom discharging and tilting discharging ensure that there is no residual material in the pot; The structure of the stator and rotor is designed to be claw type dual occlusion. The material is inhaled from the upper part and lower part of the stator at the same time, the shear efficiency is fold increased and the problem of dead angle is avoided. It is suitable for fine emulsification, high quality dispersion and high efficiency mixing. All-round scrapers stirring material without dead Angle, it is truly in line with GMP standards.
Generally consists of ten parts (which can be adjusted according to the actual situation) :
1. The main pot
Volume: 2l-2000l (customize).
Structure: three-layer structure, upper and lower dished head. The upper head is connected with the cylinder body by flange and is opened and closed by quick connection.
The inner jacket can be heated or cooled by oil. The outer jacket is with insulation cotton, the most outside of the insulation layer wrapped with stainless steel. The nozzles include one emulsifier shaft port, two sight glass port (one with light), one powder feeding port (with powder hopper), two liquid inlets, one vacuum suction port , one pressure gauge port, one sterile respirator port, one exhaust port, one spare port , one thermometer port (with thermometer), jacket with oil inlets and outlets, bottom of pot with discharge port (with valve),
Material: wet parts SUS316L , SUS304 jacket, and insulation layer material rock wool
Heating/cooling device: install electric heating rod in the jacket (or by mold temperature machine).
Attachment: with a manual tilting mechanism, convenient for tilting and discharging materials by hand.
Tank surface treatment: mirror finish on both internal and external surfaces.
2. Emulsifier for the main pot
Power rate: 0.75kw -110KW (Siemens motor)
Power source: 380V, 3P, 50HZ
Main shaft: SUS16L, fine grinding, dynamic and static balance test
Spindle speed: 0-3000rpm(variable frequency speed control, frequency converter)
Shaft bearing: NSK
Stator structure: bi-directional suction, claw structure, SUS316L forgings, wire cutting, all CNC machining center processing, rotating shaft through dynamic and static balance test, to ensure the accuracy.
Shaft seal: mechanical seal
3.Scraper type coaxial mixer
Power rate: 0.75kw -55KW (Siemens motor)
Power source: 380V, 3P, 50HZ
Main shaft: SUS316L , fine grinding, dynamic and static balance test
Agitator: coaxial frame agitator (with scraper and PTFE), and SUS316L
Rotor speed: 0-65rpm (variable frequency speed regulation, frequency converter)
Speed reducer: gear reducer
4. Water phase pot
Structure: upper flat cover, lower head, double structure. The upper cover is open, and the bottom of the pot is with discharging port and discharging valve. Electric heating rod is installed in the jacket, which is heated with water.
Material: the inner wall material SUS316L, outer wall material SUS304 .
5.Water phase pot mixer
Power: 0.37 KW to 5.5 KW
Agitator: paddle agitator
Stirring shaft: dynamic and static balance test. Bearing is NSK product
Transfer rate: 120 RPM
Material: the contact part SUS316L
6. Oil phase pot
Structure: upper flat cover, lower dished head, jacket type. The upper cover is open, and the bottom of the pot with discharging port and discharging valve. Electric heating rod is installed in the jacket, which is heated with water.
Material: the inner material is SUS316L, and the outer material is SUS304.
7.Oil phase pot mixer
Power: 0.37 KW to 5.5 KW
Agitator: paddle agitator
Stirring shaft: dynamic and static balance test. Bearing is NSK
Transfer rate: 120 RPM
Material: the contact part is SUS316L
8. Vacuum system
Water ring vacuum pump, vacuum buffer tank, vacuum pipeline, valve, etc
9.. Lifting system
Hydraulic lifting system, with engineering cylinder.
10. Electrical control system
Electrical control cabinet, Schneider electrical components.. With temperature control, alarm system. Emulsifier with frequency converter, frequency control.
Security Settings included
Optional PLC and touch screen operation.