How High Viscosity Mixers Enhance Product Consistency

High viscosity mixers are important in industries that need quality homogeneity in the materials making a product perform as expected. These high-breakfast mixers are designed to handle viscous substances like pastes, adhesives and greases with a lot of accuracy since they can lead to incongruities when poorly blended. Our Shanghai Rumi Electromechanical Technology Co., Ltd designs top-notch mixing solutions to address demanding fine chemical processes, battery making services, and unique adhesives.

1. The Role of Double Planetary Mixers in Processing Lithium Grease and Adhesives

High viscosities are some of the most difficult applications to mix and Double planet mixers are among the best possible solutions as this type of mixer incorporates both rotational and orbital movement in a single machine where a good mixing is achieved without dead spots.

Lithium Grease Manufacture: The mixing blades are used to knead out the released thickeners and/or additives, which is imperative to reaching the expected lubing capacity.

Industrial Adhesives and Sealants: Mild and strong mixing does not allow filler to settle but does not compromise its viscosity to give it ease during utilization.

Excellent torque efficiency: The specially designed blades can handle materials with viscosities up to 1,000,000 cP which makes them perfect in heavy-duty mixing.

The description of the complete material turnover in the vessel and the absence of unmixed pockets in the vessel ensures consistency of batches over batches in the most demanding formulations, which are ensured by double planetary mixers.

2. Vacuum Mixing Capabilities for Moisture-Sensitive or Reactive Formulations

Air entrapment or moisture sensitivity is common to a great number of high-viscosity materials, including silicone sealants or epoxy resins. High viscosity mixers suitable to use under vacuum solve these problems by providing controlled-environment processing.

Moisture-Sensitive Materials: Moisture-Sensitive Compound Moisture-sensitive materials include sealants and encapsulants that act as moisture-sensitive compounds. By involving vacuum mixing, the risk of bubbles during the sealants and encapsulants curing processes is eliminated, as well as moisture gets removed through free action and the sealed products can be used properly.

Reactive Chemical Systems: Polyurethanes and anaerobic adhesives are oxygen-sensitive and can be better processed in vacuum, thus letting them react at the desired time.

Better Product Density: Deaeration will also give you denser, more homogeneous pastes which are necessary with such applications as thermal interface materials or ceramic slurries.

These mixers have customizable vacuum level and temperature control and offer precision at the high-value speciality chemicals.

Conclusion

The industries that require flawless consistency of the material cannot do without high-viscosity mixers. Shanghai Rumi Electromechanical Technology Co., Ltd provides customized mixing solutions in lithium grease, adhesives, and reactive formulations that can improve the quality and increases the efficiency.

Improve your manufacturing plant with our level-appropriate mixing technology-give us a call to see how we can serve you!