How Multi-shaft Mixers Enable Better Mixing of Multi-phase Materials

It has been an uphill task to fine chemical industry, necessitating the exactness of the mixture of the materials, whether of solids, liquids or gases of varying viscosities, to mix uniformly, and has long been faced. Conventional mixing tools have been linked with the problem of balancing both efficiency and consistency particularly in the event of a heavy-viscosity substrate or unequal constituents. This is the location where it has got one of the major products in its industrial mixer product line, which is the multi-shaft mixers.

Unusual Problems of Material mixing at multi-stage

Multi-phase materials are problematic in nature: thick resins cannot be dispersed to fine pigments, lightweight additives cannot be dispersed, but will clump or come to the surface unless a specific procedure is followed. High viscosity mixing machinery, here no concession is possible-there is a variety of advanced chemical applications, which require work of difficult flow nature, including the viscosity of paste-like coating, to viscosity adhesive preparation of numerous different viscosity levels. There are also areas such as the industrial production of paint that require a lot of uniformity in the color to enable the colors to match and the products cannot be broken easily hence the industrial paint mixing machine will be rotating it to either become or break the part of the production line. The conventional single-shaft mixers will tend to imbalance the shear forces therefore resulting in incomplete mixes, longer processing time, or poor quality of products.

These problems will be overcome with the Multi-shaft Mixers

Multi-shaft mixers have been designed particularly in a synergistic mode where they are meant to address these pain points. These industrial mixers tend to mix dispersing shafts, agitator shafts and in some rare cases emulsifying shafts as a means of providing multi-dimensional agitation which can adapt to alternate material phases. To create the necessary shear force needed to dislocate agglomerates and give a constant flow rate in high-viscosity materials, the mixers are fitted with high-torque three-phase asynchronous motors, a feature of the high viscosity mixing equipment of Rumi. The stainless steel frame that forms the normalcy in the equipments of Rumi implies that it is in conformity with the corrosive components and it complies with the demands of the high standard of hygiene in the industry. Multi-shaft designs will be able to distribute all the particles to the same mixing action as single-shaft designs, which offers dead zones, with the exception of mixing the color of the pigments in paint, or the fillers in an adhesive.

Application in the Real-World Industries

The multi shaft mixers of Rumi have also come in handy in the sectors where we have already penetrated. In our industrial paint mixing machine, we combine high-speed dispersing shafts and pigment clusters plus low-speed agitators and high-viscosity resin bases in batches to realize up to 30 percent shortening in the duration of operations of mixing batches in traditional mixers (data gathered by customer implementation). In the case of adhesive manufacturers, which require multi-component formulations, the consistency in bond strength is warranted by the fact that the mixers can combine viscous polymers and lightweight additives simultaneously. The production of new materials which involve composite matrices, involving the shear and mixing speed which is controllable by operation panels granted to the digital display, and the result of which is high-end products, is achieved through the use of speed of the process that is digitally controlled. The reason is that these applications focus on highlighting the use of multi-shaft mixers as the preferred mixer in the industries where reliability and accuracy are required.

Multi-shaft Mixer Solutions of Rumi are tailor made

We also have multi-shaft mixers to blend with our multi-shaft mixers, and 5000L mixers to bulk production or 3L mixers in research and development, all which are not only assisted by ISO9001 but also the CE certifications, the whole package that includes the engineering support, the installation and the after sales services. You need a high viscosity mixing equipment with specialty coating or a paint mixing machine with an industrial purpose with large scale production, our team will provide the solution that satisfies the Industry 4.0 requirement and will not cause any problem when it is put into your production line.

Multi-phase mixers The Multi-phase mixers have since become an essential part of the efficient and quality enhancement in the multi-phase mixing of material in the fine chemical industry. The consequence of these mixers within the industry is productivity and homogeneity of the products due to the overcoming of the special problems of many stages and high viscosities. This is the ability of industries to inter-boundary mix, and generate new possibilities with the commitment of high-performance and tailored equipments, as in multi-shaft mixers, and complete production lines by Rumi.