Maintenance Hacks for Extending the Life of Your Double Shaft Mixer

A double shaft mixer by Shanghai Rumi Electromechanical Technology Co., Ltd in industrial processes is highly effective in mixing everything from goods used in industrial adhesives. Such machines need to be maintained regularly to stay in good shape and work as intended. We will go over a collection of tricks and steps that will let your double shaft mixer last long and operate smoothly. 

Seal Survival Guide: Lubrication Intervals for 24/7 Adhesive Production Lines

When a double shaft mixer works continuously in adhesive manufacturing, its seal quality becomes extremely important. Without proper maintenance, adhesive in tires can cause too much wear on the seal. Constant lubrication will help in thwarting seals quickly and maintaining the integrity of the mixer.

Any non-stop machine is often needed to lubricate at intervals. Depending on what is used, it may be necessary to seal and stick the items several times per day or a week. The Greece used should be of top quality and remain functional during high temperatures and water exposure. Be sure to use the type of lubricant and replace it as recommended by the manufacturer.

Apart from keeping your bike well lubricated, don’t forget to check seals for any signs they are wearing out. Check for any water around the seal which may mean the seal is not working properly. Replacing worn-out seals as soon as possible can avoid problems with product pollution and damage to shafts.

Quick-Clean Protocols: Minimizing Downtime Between Industrial Batches

From making industrial goods in a double shaft mixer, it can be a big challenge. When machines are out of commission for cleaning, it can be expensive; This is why the methods of quick-cleaning matters a lot.

Prepare a clear guide how to work should be done which results in both a clean and efficient process. Some of their main tasks are selecting cleaning agents that are able to safely clean industrial substances. A foam cleaner that reaches depth in surfaces is beneficial because it helps you to get rid of hard dislocation.

Schedule for a completely cleaning job and also try to do small cleaning tasks between your baking batch. A quick way to maintain the mixer can be that it is flushing to get rid of gendering materials with warm water or non-conflicting detergent product. Ensure these routines for a short time but guarantee effective prevention from contamination or malfunction of materials.

Also, ensure that all your staff members are trained well and are aware of why following these procedures is necessary. When you efficiently clean the mixer, you reduce the need for its rest and guarantee it is fit for the following production.

Proactive Component Replacement: Staying Ahead of Wear and Tear

Being ahead of parts that need to be replaced helps extend the use of your double shaft mixer. The wear and tear of parts like bearings, blades and bushings is unavoidable with time. A waiting approach can result in unexpected power outages and cost you money to fix.

A planned maintenance program can pick up signs that specific parts might reach the end of their working life before they give problems. Regular checkups should be made, directing attention to important parts that are under significant pressure and strain. Keep track of how the parts are doing and schedule repairs for like during set downtimes to keep the process going.

Make sure to get your replacement parts from trustworthy companies, as this will make the car last longer. Although buying discounted components attracts many, over the long run, durable materials usually work out better for you than the alternatives.

Monitoring System Performance: Utilizing Technology for Predictive Maintenance

If you introduce technology in your maintenance, the effectiveness of what you do can increase. Modern mixers usually have systems that keep an eye on vibration, temperature and motor load as main performance indicators. Such systems give operators time to address minor issues before they become major problems.

Make use of data for condition-based maintenance which allows you to address any potential problems in advance. Looking at patterns and trends in the data can improve the mixer’s performance and workings.