Why Your Mixer Isn' t Achieving Viscosity Uniformity and How to Fix It

Getting the same level of viscosity during the mixture helps guarantee the quality of the final product, mainly for the viscous liquid and polymer. For many people, it is difficult to solve this challenge, the result efficiently with uneven product properties and difficulties in driving operations. Here, the causes and solutions of these difficulties are delayed and discussed.

Troubleshooting Mixing Inefficiencies: Common Pitfalls in Agitator Design for Viscous Liquids and Polymer Melts

If you are mixing the sticky materials, your device should be made for such a purpose. Issues in the design of agitators often cause issues in the viscosity of the mixture. Since most of the mixers are the same, they are not suitable for high-scattering materials, causing problems with proper mixture and batch quality.

Usually, people choose impellers that are not best suited for their applications. A wrong size for the impeller can cause hear deficiency, preventing it from breaking bunches sufficiently. The design of the impeller blade has a major effect on the nature of the flow and how good materials are mixed.

Calibration, Rotor-Stator Geometry, and Speed Control: Proven Methods to Enhance Viscosity Consistency in Planetary and High-Shear Mixers

It is important to deal with viscosity uniformity by being careful about calibration, the shape of the rotor-stator pair, and controlling the machine’s speed.

Calibration

Mixing equipment should have frequent calibration. After a while, the performance of the mixer's motors and speed devices may not match their specifications, which can change the result of the mixture. Repeated maintenance and calibration allow all parts to run as required, each time you give the same and reliable results to mix.

Rotor-Stator Geometry

The design of the mixing units is important to ensure that viscosity is also in a high-script mixer. The distance between the rotor and the stator, the volume of teeth, and their placements that the fluid is mixed and how fast. For planetary mixers, it is important that mixing attachments are set to guarantee the full mixture during the content.

Making mixing geometry suitable for the viscosity and rheology of the material makes it possible to increase the performance. Calculations using CFD can help predict and adjust the flow within the mixer, by using CFD useful inputs.

Speed Control

Another main thing to consider during the high-viscosity mix by Shanghai Rumi Electromechanical Technology Co., Ltd. is how to control the speed. If the mixture occurs at the incorrect speed, either a lot of air is introduced into the mixture or different components end far away. Because the mixture continues to change the mixture as the mixture, the partition drives help to change the speed of the mixer so that the correct shear forces can always be applied.

A custom process for the mixture allows manufacturing results to be maintained and the products are sticky and high quality.

Conclusion

It is necessary to pay attention to the important factors of the mixer design and how to ensure that the mixture remains the same during the mixture process for viscosity and polymer melt. If manufacturers correct normal agitating issues and apply the accurate control of advanced calibration, geometric adaptation and rotational speed, the results of their mixture will be much better.

When you use a special mix approach to thick materials, you can ensure that your products are high-quality and promote the efficiency of the process. Adopting these solutions provides more control to operators, so that each batch remains up to the quality required by manufacturers.