How Double Planetary Mixers Handle Challenging High Viscosity Materials

The high-viscosity adhesives are all difficult to mix not only because they are not liquid and hard to mix, but also because they are perilous to uniform dispersion, and because of the risk that bubbles will be formed. The Double Planetary Mixers invented by Rumi are to be configured to ensure that these pain points are specifically addressed by the product to high levels by the high accuracy of orbital movement as well as the durability design that will allow the high-viscosity formulations even the most difficult ones to be mixed on a regular and high-quality basis. We are also going to further divide how this technology is better at machining the hard to process viscous materials.

Orbital Motion gets rid of Dead Zones

The major advantage of the Double Planetary Mixers of Rumi is that it has one agitator blade that rotates on its axis and another blade also rotates around the central axis of the mixing vessel. This 360 rotation ensures that the blades contact all parts of the vessel including the inside walls and the bottom- eliminating the dead zones that plague fixed-axis mixers. In high viscosity products that cannot be moved, forced motion creates extensive folding and kneading to prevent the creation of untreated material. Our mixer has precisely machined blades with very tight tolerances to the vessel, further to the movement of the materials which is also difficult to be accomplished with viscosities that make traditional mixer useless.

Vacuum And Temperature Control of Flawless Results

The bubbles of air, which influence the density and action of the product, are generally trapped by the high viscosity mixing; especially in composites, adhesives and electronic material. To make the Double Planetary Mixers, the preparation is made under a closed vacuum system, which is able to efficiently remove the air bubbles throughout the mixing process, and jacketed vessels can be applied in our company in order to control the temperatures closely. The heating/cooling capacity drives the quantity of heat generated by mixing friction, and removes the degeneration of materials or viscosity changes on temperature sensitive resins like epoxy resin and lithium battery slurries. This vacuum and thermal control ensure that the final products become of flawless quality without defects.

Powerful Building of Industrial Strength

Dual planetary mixers are built with hard-duty planetary gear drives and high-torque motors, which allow them to generate the force required to handle materials of very high viscosity. The products-contact components of our mixers are made out of SUS304/SUS316L stainless steel, which offers corrosion and clean easily, and, this meets the hygiene and durability requirements of fine chemical, new energy and advanced manufacturing industries. Our configurations are also customizable like PLC touch screen control, hydraulic lifting and explosion proof design to suit some production environments and material need.

The fact that the Rumi solutions contain Vacuum Double Planetary Mixers of various sizes keeping in consideration the levels of the laboratory and the level required to fulfill the needs of the mass production makes the solutions to be tailored to fit the needs of working with high-viscosity materials. With the help of the ISO9001 certification and the certification of the CE, our mixers are a combination both in the engineering precision and the high rate of reliability in their operations and hence a solution of choice to those manufacturers who are interested in streamlining the high-viscosity mixing processes.