What Makes High Speed Dispersers Essential in Modern Manufacturing

With product quality and efficiency being at the forefront of the current competitive manufacturing industry, one can attain a high state of quality efficiency and maintain it. The high speed dispersers have been indispensable pieces of equipment in any industry, especially the coatings, inks, and specialty chemicals. In Shanghai Rumi Electromechanical Technology Co., Ltd, we design high quality dispersion technology that maximizes the performance and ensures that there is an efficient production process and excellent product performance.

1. Achieving Rapid Pigment Wetting and Dispersion in Industrial Coatings and Inks

High speed dispersers are ideal in bubbling up the agglomerates and even distribution of pigments and fillers in a liquid media. They are suitable when they are the moving centrifugal force and controlled well enough in speed:

Paints and Coatings: Guarantees the termination of pigment wetting as well as dispersion, avoiding streaks of color and sediments.

Printing Inks: Provides matte smooth and agglomerate free formulations with consistency in print quality.

Specialty Chemicals: Effectively adds in additives without compromising processing time.

The high shear forces together with an optimum blade design will enable these dispersers to give a better fineness of grind and this often eliminates further milling stages.

2. Comparing Saw Blade Rotor vs. Rotor-Stator Dispersers for Filler-Based Systems

Particular dispersion technologies are demanding with different formulations. There are two typical set-ups: saw blade rotor and rotor-stator dispersers which differ in specific advantages, depending on the application:

Rotor Dispersers (Saw blade)
Perfectly suited to complex systems of medium viscosity containing modest amounts of filler

Provides a vortex to assure efficient bulk mixing

Reduced usage of energy when performing routine dispersion functions

Rotor-Stator Dispersers
Better high-filler or high-viscosity formulations

Creates high shear on materials that are hard to disperse

Nanoparticle and ultrafine particle systems are effective with it.

Rotor-stator systems are usually more effective in more demanding formulations, when the nature of the formulation is a filler slurry such as ceramic slurries or conductive pastes, whereas a saw blade design remains a low cost option in more traditional coating applications.

Conclusion

The high speed dispersers are still a standard equipment used in the modern manufacturing facilities to process complex formulas efficiently. Shanghai Rumi Electromechanical Technology Co., Ltd offers latest dispersion technology which is customized in your production.

Find out how our dispersing solutions can streamline your process- get professional advice now!