How Automatic Additives Dosing Systems Improve Production Accuracy

In fine chemical manufacturing industry such as the manufacturing of coatings, adhesives, sealants and composite material, there is no compromise on precision in dosing additives in ensuring the consistency in the quality of the product, minimized waste and optimization of production processes. The problem with manual dosing is that it is vulnerable to human error, imprecise measurements and slow processing rate, which pose bottlenecks to large-scale production. Being a major supplier of fine chemical production equipment and full solutions, Rumi incorporates automatic additives dosing systems in entire production lines, which offers qualitative, precise, and efficient solution to the problem of traditional dosing. These systems are a vital part of our Industry 4.0-oriented intelligent plant structures, which are collaborative with our mixers, dispersers and reactors to streamline all manufacturing processes.

Core Advantages of Rumi’s Automatic Additives Dosing Systems

Rumi automatic additives dosing systems are designed to suit the special needs of producing fine chemicals, accuracy and flexibility are its fundamental principles. The systems can be completely coupled with our production line control systems, allowing digital control of the dosing of each of the liquid and powder additives; giving the system accuracy in the dosing of both additives to remove the level of error that comes with manual weighing and pouring. The dosing systems are built using high-quality stainless steel parts, and they are designed to conform to the industrial hygiene and corrosion-resistance criteria, being as tough as our high viscosity mixers and dispersers. They also have an adjustable capacity, which is applicable to both small-scale laboratory testing and scale manufacturing with large volumes, and can be easily interlinked with our liquid and powder storage to provide a closed and continuous dosing cycle to minimize the contamination and loss of materials. Better still, the systems come with the digital display and PLC touch screen functionality that enable real time monitoring and data capture of the dosing parameters, which facilitates traceability and production batches quality control.

Seamless Integration into Complete Production Lines

The major strength of the Rumi automatic additives dosing systems is that they are compatible with all other fine chemical equipment and complete production line systems. Our dosing systems are designed and tailored to operate together with our high speed dispersers, vacuum planetary mixers and stainless steel reactors and they ensure a smooth flow of material and a uniform dosing time which coincides with mixing and dispersing. Being a general contractor to construct a fine chemical production line, we combine these dosing systems with such additional equipment as a vacuum system, a cooling system, a heating system and hoisters, designing an entirely automated production process that complies with the principles of the Industry 4.0. This end to end integration removes production disruptions due to incompatible equipment, additional increases in the accuracy and efficiency of the production in general. Our engineering staffs are in charge of managing the whole procedure of the system design and layout through the installation and after sales services to make sure that the dosing systems are working at optimum rates in order to be used long enough.

Why Rumi for Your Dosing System Needs?

Our automatic additives dosing systems have been supported with the certification of ISO9001 and CE standard which ensures uniformity of quality and worldwide compliance- standards that we will maintain in all our production equipment. We also offer bespoke integral solutions in contrast to suppliers of standalone dosing systems, namely, we give you dosing systems that are designed to meet your particular production requirements, be it a small system to be used in the lab, or a large system to be used in the production lines. We specialize in fine chemical industry, and therefore we are aware of the special dosing requirements of the high viscosity materials and specialty additives and the after-sales service offers technical assistance and maintenance to ensure that your systems operate precisely. By selecting the automatic additives dosing systems, as developed by Rumi, you are making an investment in a system that does not just provide better dosing accuracy, but it also increase the overall production process efficiency and reliability.